REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
---|---|---|---|
Disconnect cable from negative battery terminal |
Perform steering sensor zero point calibration |
Lane tracing assist system |
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Pre-collision system | |||
Memorize steering angle neutral point |
Parking assist monitor system |
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Panoramic view monitor system |
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. REMOVE BATTERY
for A25A-FKS: Click here
for 2GR-FKS: Click here
3. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.
4. DISCONNECT BRAKE LINE
(a) Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly. NOTICE:
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5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
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6. REMOVE STOP LIGHT SWITCH ASSEMBLY
Click here
7. REMOVE PUSH ROD PIN
(a) Remove the clip and push rod pin. | |
8. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
(a) Disengage the clamp to separate the wire harness from the brake pedal support assembly. |
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(b) Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly. |
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(c) Remove the 2 clips.
Nut | |
Clip |
HINT:
Depending on the vehicle, the clips may not be installed.
(d) Remove the 4 nuts and push the brake booster assembly toward the engine compartment.
NOTICE:
(e) Remove the brake pedal support assembly while avoiding the stud bolts of the brake booster assembly and brake booster support base.
NOTICE:
Be careful not to deform the bracket of the instrument panel reinforcement assembly.
9. REMOVE BRAKE PEDAL RETURN SPRING
(a) Remove the brake pedal return spring from the brake pedal support assembly. |
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10. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Disengage the 2 claws and remove the stop light switch mounting adjuster. |
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11. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad from the brake pedal support assembly.