Toyota Camry owners & service manuals

Toyota Camry (XV70): Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

  • As imbalance affects vibration and noise performance, make sure to ensure correct angular alignment of the following components during installation.
    • PROPELLER INTERMEDIATE SHAFT ASSEMBLY
    • REAR PROPELLER SHAFT ASSEMBLY
    • LARGE DIAMETER PROPELLER SHAFT BOOT CLAMP
    • SMALL DIAMETER PROPELLER SHAFT BOOT CLAMP
    • BALL CAGE, INNER RACE
  • When using a vise, place aluminum plates between the part and vise.
  • When using a vise, do not overtighten it.

PROCEDURE

1. INSTALL CENTER SUPPORT BEARING

(a) Using SST and a plastic hammer, install a new No. 1 dust deflector to the dimension (A).

SST: 09710-18050

09711-01090

Dimension (A):

17.2 to 17.6 mm (0.678 to 0.692 in.)

NOTICE:

Do not excessively press the No. 1 dust deflector.

(b) Using SST, install a new center support bearing and flange to the propeller intermediate shaft assembly to the dimension (A).

SST: 09612-22011

SST: 09950-00020

SST: 09950-00040

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04040

09957-04010

Dimension (A):

113.5 mm (4.47 in.)

HINT:

Perform this procedure with 2 or more people and prevent the propeller shaft from rotating.

*a

Turn

*b

Hold

*c

Flange

2. INSTALL UNIVERSAL BOOT KIT

(a) Install each new parts to the propeller intermediate shaft assembly in the order shown in the illustration.

*1

Small Diameter Propeller Shaft Boot Clamp

*2

Propeller Shaft Boot

*3

Large Diameter Propeller Shaft Boot Clamp

(b) Install the small diameter side of the propeller shaft boot to the propeller intermediate shaft assembly.

(c) Align the matchmarks placed before removal.

*a

Matchmark

(d) Using a brass bar and a hammer, install the inner race to the propeller intermediate shaft assembly.

NOTICE:

Be careful not to damage the inner race.

(e) Using a snap ring expander, install a new propeller shaft snap ring to the propeller intermediate shaft assembly.

(f) Align the matchmarks and install the ball cage to the inner race.

*a

Matchmark

(g) Install the 6 balls with grease to the inner race.

NOTICE:

Be careful not to drop the balls.

HINT:

Apply grease to the balls to keep them from falling.

3. INSTALL REAR PROPELLER SHAFT ASSEMBLY

(a) Align the matchmarks and insert the propeller intermediate shaft assembly into the rear propeller shaft assembly.

*a

Matchmark

(b) Align the crimp position of the small diameter propeller shaft boot clamp with the matchmark of the rear propeller shaft assembly.

*a

Matchmark

*b

Crimp position

(c) Place SST onto the small diameter propeller shaft boot clamp, and while pushing it against the propeller shaft boot, slightly tighten the bolt of SST.

SST: 09521-24010

*a

Hold

*b

Turn

(d) While holding SST, tighten the bolt of SST until the specified clearance value of the small diameter propeller shaft boot clamp is met.

Clearance:

Below 0.8 mm (0.0315 in.)

(e) Remove SST.

(f) Using SST, measure the clearance shown in the illustration.

SST: 09240-00021

Clearance:

Below 0.8 mm (0.0315 in.)

NOTICE:

If the clearance is not as specified, retighten SST.

(g) Fill the rear propeller shaft assembly and propeller shaft boot with grease.

Standard Grease Capacity:

90 to 100 g (3.18 to 3.52 oz)

(h) Install the propeller shaft boot to the rear propeller shaft assembly to the specified value (A).

(i) Measure the distance (A) of the propeller shaft assembly shown in the illustration. If the value is not as specified, reinstall the propeller shaft boot.

Dimension (A):

189.3 to 191.7 mm (7.45 to 7.55 in.)

(j) Align the crimp position of the large diameter propeller shaft boot clamp with the matchmark of the rear propeller shaft assembly.

*a

Matchmark

*b

Crimp position

(k) Temporarily bend the lever from the fulcrum part of the large diameter propeller shaft boot clamp.

(l) Using a screwdriver, stake the large diameter propeller shaft boot clamp.

NOTICE:

Be careful not to damage the propeller shaft boot.

(m) Confirm that the matchmarks of the propeller intermediate shaft assembly and rear propeller shaft assembly are aligned.

*a

Matchmark

(n) Check whether the propeller intermediate shaft assembly dimension (A) is within specification.

Dimension (A):

189.3 to 191.7 mm (7.45 to 7.55 in.)

    READ NEXT:

     Installation

    INSTALLATION PROCEDURE 1. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (a) When reusing a propeller with center bearing shaft assembly and rear differential carrier assembly:

     Propeller Shaft System

    Problem Symptoms TablePROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms a

     Rear Drive Shaft Assembly

    SEE MORE:

     Disassembly

    DISASSEMBLY PROCEDURE 1. REMOVE CYLINDER BOOT (a) Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake piston set ring and cylinder boot from the rear disc brake cylinder. NOTICE: Be careful not to damage the rear disc brake piston and rear disc brake cy

     Precaution

    PRECAUTION PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE BATTERY TERMINAL NOTICE: When disconnecting the cable from the negative (-) battery terminal, initialize the following systems after the cable is reconnected. System Name See Procedure Lane Tracing Assist System

    © 2023-2024 Copyright www.tocamry.com